• XL-Floor - Insulated Flooring System

    XL-Floor is the most thermally efficient flooring system available on the market that is suitable for class 1 -10 buildings.
    XL-Floor has been designed so that it does not need to be joined on joist thus reducing the time it takes to install.
    XL-Floor provides an R rating of up to R2.6
    XL-Floor is Australian made.
    XL-Floor has Uniform load and Concentrated load that meet or exceed the design limits of AS1170-2002, AS1170.1-2002 and EN1991-1-1

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  • Building on piers reduces construction costs and increases the speed of construction

    XL-Floor insulated flooring is a perfect solution when building on undulating ground. Cutting out a block can add tens of thousands of dollars to the construction cost so a pier system used in tandem with XL-Floor is an ideal solution. The pier system reduced costs significantly by reducing the cost to cut the block and reducing the concrete slab costs.

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  • This project in Nairne utilised the topography for undercover parking

    Built by Jarrad Otterspoor XL-Floor was chosen to provide thermal insulation from the underside of the house. The home owners have commented on the thermal differential between the uninsulated downstairs and the living space upstairs. The upstairs living area is significantly more thermally comfortable for the home owners.

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  • XL-Floor Insulated flooring system

    Nairne in South Australia experiences quite diverse weather conditions. The success of XL-Floor has been so successful that it is now being incorporated in another 5 being built by Jarrad Otterspoor. XL-Floor assisted in achieving the required energy rating for the build.

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  • XL-Floor insulated flooring

    XL-Floor insulated flooring was the product of choice for this 2 story project in Rostrevor. The builder has found it quick and easy to install. The panels are approximately 50% lighter than AAC products and due to the large format panels they are quicker to lay. Another feature is that the panels do not need to be joined on joist reducing waste and increasing installation times.

  • XL-Insulated flooring provides a flat and robust flooring surface.

    Unlike AAC panels such as Hebel, XL-Floor provides an excellent flooring finish allowing final finishes such as carpet, tiles, linoleum, timber etc. to be laid directly on the floor without further remediation such as grinding or adding a substrate. XL-Floor provides a solid feel for a floor, it does not crack or get soft when exposed to water during the build.

  • Building on the floor

    XL-Floor has been designed with construction in mind to ensure ease of build. XL-Floor can be built with load bearing walls allowing the floor to run through to the external wall or can be fitted within the wall frame. ReGen Building Solutions wanted to ensure that the product met 3 main criteria, Performance, Price and Workability.

Non-Combustible Water-Resistant Mould and Mildew Resistant Termite Resistant Impact Resistant

XL-Floor – Insulated Flooring System

XL- Floor Insulated Flooring system

XL-Floor is an insulated flooring system that combines both a floor substrate and embedded insulation to provide a lightweight multi-purpose substrate structural insulated floor. XL-Floor provides exceptional thermal and acoustic insulation ratings. Having an insulated barrier between floors ensures that the building will have less thermal variations than traditional floor systems. With XL-Floor the sound transmission is minimised between levels, with an enclosed system, inter-floor noise, and flanking noise is minimised giving you and those around you peace of mind.

XL-Floor Can be used in a range of applications:

Internal and External
Suspended floors
Multi-level construction
Stump construction on steel or timber frame
Studios or granny flats
Transportable homes and offices
Decking
Balconies
Multi-story Application
Cellar floors

XL-Floor Benefits and Features

  • Excellent Thermal resistance
  • Excellent workability
  • Speed of Installation
  • Excellent Uniform and Concentrated Load capability
  • Mould and Mildew Resistant
  • Complies with AS ISO 9293.1 Critical Radiant Flux
  • Extremely Solid floor with no bounce
  • Ease of Installation
  • Can be surface finished with tiles, vinyl, and carpet
  • Can be used internal or external
  • Four Panel Configurations to reduce waste
  • Can be joined off-joist

XL-Floor panels can be fixed in many configurations that would not previously be possible. The spline-based joints ensure the rigidity of the system even with off-joist jointing.

Off-joist panel jointing completely removes the requirement for cutting back flooring substrates to end-meet on a joist. This not only saves material and the environment, but also saves time and labour costs.

With four different panel configurations available, starting at the corner of a room. This construction methodology reduces installation time, and hence significantly reduces the total material and install cost per square metre.

Corner Panel Long Wall Panel

 

Mid Panel

Short Wall Panel

The process of laminating the componentry together, combined with the proprietary, independently certified jointing systems means that XL-Floor can achieve improved performance benefits over other comparable products available.

XL-Floor standard panel size is 2400x1200mm and 75mm thick, weight 75kg per panel. For ease of installation, there are 4 different panel configurations to choose from, depending on the particulars of your job

XL-Floor is suitable for Class 1 – building construction.

XL-Floor is a light-weight flooring insulating system. Over the years there have been many systems designed to keep the substrate of a building from leaching cold through the floor.

These systems include

 Electric Floor Heating

Electic floor heating system

 

Whilst the costs associated with Electric are usually cheaper, the long term costs can escalate without  realising it.

 

 

 

 

Hydronic Floor heating

Hydronic floor heating system

 

Whilst the Running costs of a Hydronic system are usually lower, the installation costs can be quite significant

 

 

 

 

Why pay additional installation costs and on-going running costs when you can have one flooring system that gives you all these benefits and more?

XL-Floor is available in 2 thicknesses with different core combinations providing R ratings from R2.4 – R2.6. Higher ratings can be achieved if required.

Self Contained Dwellings Uniform Load Concentrated Load
General areas – private kitchens and laundries 1500Pa 1800N
Balconies and roof used for floor types activities<1m above ground 1500Pa 1500Nm
Balconies and roof used for floor types activities>1m above ground 2000Pa 1800N
Non-habitable roof spaces in self-contained dwellings 500Pa 1400N
General areas – Bedrooms – Hospital wards – Hotel rooms – Toilet areas 2000Pa 1800N
Balconies and roof used for floor type activities with community access 4000N 1800N

Spans for XL-Floor 75mm

 

XL-Floor Brochure Download

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